Electrical Contact Technological Data
Electrical Contact refer to the electric contact terminal that mechanically opens, closes or accesses the electric circuits.
Reliability management
Reliability management for Electrical Contact
Now you can select more reliable Electrical Contact since it is possible to digitally check all problems such as MISCONTACT in running and the durability of car and home relay. We periodically evaluate the quality of material for Electrical Contact produced in our company and CHECK the advancement of quality according to the improvement of processing in the position of customer.
Material management
You can select suitable and reliable material corresponding to your needs by stable feature control through the physical property test by production LOT and organization.
Management of foreign objects on the surface
Electric Contact Surface Foreign Body Control
When foreign objects get attached to the surface during storage or incorrect usage, a film is formed on the surface, leading to increased contact resistance or defects in the current. We have installed a system to prevent contamination in each step of the process, as well as a clean room for testing and packaging to prevent any foreign objects from getting attached on the surface.
EPMA Analysis DATA
You can select suitable and reliable material corresponding to your needs by stable feature control through the physical property test by production LOT and organization.
Clean room management in the test labs
접점의 표면 변색 및 이물관리를 위해 바렐 공정 이후부터 10,000 Class Clean Room검사실을 운영하고 있으며 검사후 Room 내에서 포장까지 완료하고 있습니다.
Reveting Caution
- 1
It is recommended to maintain the space to 0.03~0.1 between Electrical Contact and a mold for Riveting.
Depth of casting = [ Low limit of head height for Electrical Contact - (0.03∼0.1) ].The space calculated by the above equation may prevent the detachment of electrical contact and crushing in riveting. If it is detached in riveting, it may be the main cause of temperature elevation and contact resistance failure due to heat generation.
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- 2It must be checked whether the side angle between electrical contact and casting to make precise settlement of electrical contact without shaking.
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- 3The intensity of illumination for the casting floor will be directly reflected to the surface of electrical contact in time of riveting, so it should be prepared the standard for the amount of working and the lapping period for casting.
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- 4
Unfitted corner may cause transformation and crack in Electrical Contact.
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- 5 It should be designed and managed that the hole size of casting (Spring) is to be larger than the foot diameter of electrical contact as such +0.1.
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Cases of defects due to errors in Reventing
Case 1)
It was estimated the riveting condition for the Thermostat made by K company with deposition in time of durability test.
It had the serious detachment between electrical contact and substitute terminal, so it caused the temperature elevation.
Case 2)
There is also detachment in inspection for the fixing/operating electrical contact of breaker made by L company.